RM Solar S Class 20 Pro Manual de Instruções

Instruction ManualIssue 4Note: These Instructions Should Be Read Carefully Before Install, And Before Calling Technical Support.

9Section 3 - On Roof FramesRoof Space RequiredThis is the roof space approximately required to install the panels on roof in millimeters.8320936010400

10Section 3 - Sharks Fin InstallationOn Roof Sharks FinBefore attempting to t your equipment on the roof please ensure that you have all the equipmen

11Section 3 - Sharks Fin Installation1110111141714131515The instructions show the installation of a 3 panel kit, be sure to only make the connections,

12Section 3 - Sharks Fin InstallationExploded View3 Panel On Roof Tile Frame(Comprising 2 Panel Frame and 1 Extension)1212226789515310103

13Section 3 - Sharks Fin Installationca. 1040 mmca.1040 mm1780 - 1980 mmSearch for the rafters at the position of the collector eld. Push up or remov

14Section 3 - Sharks Fin Installation69987Screw the align screw [9] in the centre hole of the shark bracket. Now use the U-Bolt Bracket [6], washer [7

15Section 3 - Sharks Fin Installation101510510155Use screw kit M6 x 16 [15] to connect L-Rails [10] to the Sharks Fin. The end with the most predrille

16Section 3 - Sharks Fin InstallationABmax. 500 mm13151111ABC1516121215161211Screw the Z-Rail [11] [12] to the L-Rail [10] using two screws M6 and two

17Section 3 - Sharks Fin InstallationPlace the panels in the correct position. In case of systems with more than two panels, mount the panels starting

18Section 3 - Slate Bolt InstallationOn Roof Slate BoltBefore attempting to t your equipment on the roof please ensure that you have all the equipmen

1ContentsTable Of Contents:Introduction - Page 2 Health & Safety Information - Page 2Post Installation - Page 2Section 1

19337867725Section 3 - Slate Bolt InstallationThe instructions show the installation of a 3 panel kit, be sure to only make the connections, and holes

2044215Section 3 - Slate Bolt InstallationExploded View3 Panel On Roof Tile Frame(Comprising 2 Panel Frame and 1 Extension)

21ca. 1040 mmca. 1040 mm1700 - 1870 mm(*700 - 870 mm)Locate the rafters under the slates. Mark the slates where the holes should be drilled so that th

22Section 3 - Slate Bolt InstallationDrill the holes on each marked position with a high quality 25mm masonry bit. Make sure the drill does not spin t

23Section 3 - Slate Bolt InstallationUse the bolt kit M10 to connect the L-Rails to the self sealing bolt tting. Note: The L-Rails must be mounted in

24Section 3 - Slate Bolt InstallationABmax. 500 mm573433447878The Z-Rails have to be screwed on to the L-Rails using the M6 screws. Maximum distance f

25Section 3 - A Frame InstallationBefore attempting to t your equipment on the roof please ensure that you have all the equipment required to complet

26Section 3 - A Frame InstallationExploded View3 Panel On Roof Tile Frame(Comprising 2 Panel Frame and 1 Extension)132565944791013127106989

27Section 3 - A Frame InstallationTo protect the panels from getting affected by strong winds they have to be screwed tightly to the rood structure. I

28Section 3 - A Frame InstallationScrew the rails 1, 2, and 3 together using 6mm screws (9). The bottom rail has holes for ground or roof xing. The h

2Introduction, Health & Safety, & Post InstallationIntroductionThis installation manual contains essential information for the effective and s

29Section 3 - A Frame InstallationMount the Z prole, the distance between the last triangle and the end of the Z rail must not be more than 500mm. Pa

30Section 3 - A Frame InstallationDrill holes 8.5mm on the appropriate place of the back rails. Use the cross rail (D) as a template. Attach cross rai

31Section 3 - A Frame InstallationMount the panels starting in the middle, mount the wind clamp (8) using screw (9) to the top and bottom of the panel

32Section 3 - A Frame InstallationProceed with the next panel. Place extension kit on connection before you place the panel. Make the panel connection

33Section 3 - Slate Bolt InstallationPlace the panels in the correct position. In case of systems with more than two panels, mount the panels starting

34Section 4 - In Roof Frame InstallationIn Roof Frames - S Class 20The In roof frames from RM Solar come in the following two styles, choosing the cor

35Section 4 - In Roof Frame InstallationPreparationThe following is the area space required by a set of in roof panels, please ensure you have this ar

36Section 4 - In Roof Frame Installation12327723262525222226232323481012101191688891523242021232788825252626232356891010131415231523111718242419202021

37Section 4 - In Roof Frame InstallationImportantWhen unpacking the in-roof frame package please check if any pieces are missing using the list below.

38Section 4 - In Roof Frame InstallationInstallationRemove the tiles / slates required for installation:2 Panel Flashing Set = 260 x 260110cm for ever

3 Section 1 - Product SpecicationsS Class 10 SpecicationRM Solar’s new S Class 10 panel comes in a variety of arrangements, including standard verti

39Section 4 - In Roof Frame InstallationMount Angle BracketsMount angle brackets (1) in equal distance with each 4 screws 4x30 (23) to the support bat

40Section 4 - In Roof Frame InstallationMounting Lower FlashingsStarting from left side, screw lower left ashing (3) at left end to lower slat (2) wi

41Section 4 - In Roof Frame InstallationMounting Upper Wooden WedgeThe upper wooden wedge (no in set incl.) has to be mounted so that the distance bet

42Section 4 - In Roof Frame InstallationPlace and Align CollectorsDistance A = 10cm, Distance B = 10cmPlace 2 high load support brackets (8) under eac

43Section 4 - In Roof Frame InstallationMounting Top Angled Timber WedgePlace top timber wedge (9) under each collector, align them and secure each wi

44Section 4 - In Roof Frame InstallationStick Side Seal Strip To CollectorStick side seal strip to the collector sides as shown. You should when apply

45Section 4 - In Roof Frame InstallationMount Center FlashingsPlace center ashing (11) on the lower collector edge and snap in starting from the bott

46Section 4 - In Roof Frame InstallationMount Side FlashingsPush the side ashing (12/13) from the side over the collector edge. Use sealing screws (2

47Section 4 - In Roof Frame InstallationPlace Top Seal StripStick top seal strip (14) across the total length.14

48Section 4 - In Roof Frame InstallationWind Protection RailPlace wind protection rail (15) and x with wood screws 4x30 (23) each 4 times. Note that

4Section 1 - Product SpecicationsS Class 20 SpecicationRM Solar S Class 20 solar panel is a vertically mounted glazed collector with collectionpipes

49Section 4 - In Roof Frame InstallationTop FlashingsStarting from the left side. Push top corner ashing (16) under the wind protection rail (15), wh

50Section 4 - In Roof Frame InstallationNail StrapsFix top ashings (16/17/18/19) with 2 nail strips and side ashing (12/13) with 4 nail strips (20)

51Section 4 - In Roof Frame InstallationPlace TilesIf necessary, cut tiles to make them t. Please use the diagram as a guide as to where to tile up t

52Section 4 - In Roof Frame InstallationIn Roof Frames - S Class 10The In roof frames from RM Solar for the S Class 10 Panel only come in one style wh

53Section 4 - In Roof Frame InstallationPreparationThe following is the area space required by a set of in roof panels, please ensure you have this ar

54Section 4 - In Roof Frame InstallationImportantWhen unpacking the in-roof frame package please check if any pieces are missing using the list below.

55Section 4 - In Roof Frame InstallationInstallationRemove the tiles / slates required for installation:2 Panel Flashing Set = 270 x 270110cm for ever

56Section 4 - In Roof Frame InstallationSecure BattensAttach 2 battens using (4.5x80 - not supplied) 450mm and 350mm from the top of the batten beneat

57Section 4 - In Roof Frame InstallationMounting The FlashingsStarting from the left hand side, place the left hand apron ashing onto the top batton

58Section 4 - In Roof Frame InstallationMounting The FlashingsConnect the right hand apron ashing to the left hand apron ashing as illustrated (belo

5Section 1 - Product SpecicationsS Class 20 Pro SpecicationThe RM Solar S-Class Pro Panel has been specically designed to meet the needs of large i

59Section 4 - In Roof Frame InstallationMounting The FlashingsNote: If the system is larger than 1 panel then the apron from the extension kit is plac

60Section 4 - In Roof Frame InstallationMounting The FlashingsSlide the colour coded ashings over the galvanized section of the apron, start with the

61Section 4 - In Roof Frame InstallationMounting The FlashingsThese pieces also interlock.

62Section 4 - In Roof Frame InstallationMounting The FlashingsWhen interlocking correctly the colour coded cover ashing will butt up to the galvanize

63Section 4 - In Roof Frame InstallationMounting The FlashingsNow insert the rest of the xing screws into the galvanized xing plates. (approx 100mm

64Section 4 - In Roof Frame InstallationMounting The FlashingsInsert the pipe reinforcers (supplied in the install and extension kits) into the panel

65Section 4 - In Roof Frame InstallationMounting The FlashingsAt this point measure diagonally across the panels. The two measurements should be the s

66Section 4 - In Roof Frame InstallationMounting The FlashingsThe panels can now be piped up and the pipework inserted through the roof felt.The panel

67Section 4 - In Roof Frame InstallationMounting The FlashingsFor every panel there will be 1 x wedge shaped wooden section, this needs to be mounted

68Section 4 - In Roof Frame InstallationMounting The FlashingsStick the weather seal (supplied on a roll) to the colour coded apron ashing at both co

6Section 2 - Panel PositioningPositioning the PanelsSouth Facing RoofsPositioning the collectors is important for optimum performance. Collectors shou

69Mounting The FlashingsMount the left hand side ashings starting with the bottom screw, use 1 x small self tapping seal screw (4.5x35mm) at the bott

70Mounting The FlashingsStick the square seal along the top of the panels also over the face of the side and middle vertical ashings.Section 4 - In R

71Mounting The FlashingsScrew the wind retaining rails into place, the angel should run parallel with the edge of the wooden wedge and should lap over

72Mounting The FlashingsStarting at the left hand side mount the top ashing ensuring that the leading edge hooks under the wind retaining rail. When

73Mounting The FlashingsThe top ashings interlock in the same way the apron ashings interlock, continue from left to right.The clips and galvanized

74Section 4 - In Roof Frame InstallationMounting The FlashingsStick the triangular seal along the top of the top ashings and down each side by at lea

75Section 4 - In Roof Frame InstallationMounting The FlashingsA small seal screw (4.5x35mm) is used to secure the four corners of the ashings in plac

76Section 4 - In Roof Frame InstallationMounting The FlashingsThe roof covering can now be installed at least to the ridge on the side ashings and to

77Once you have made the connections in accordance with page 7 be sure to seal and pressure test to at least 1 and a half times the proposed working p

78The double pump station ensures a continuous circulation of the glycol inside the closed solar loop when useful energy is available in the solar pan

7Section 2 - Piping CongurationsPiping Schematics For PanelsTypical S Class 10 (Parallel) (Maximum 10 Panels Per Bank)Typical S Class 20 (Series) (Ma

79The expansion vessel protects the solar system during pressure changes and temperature uctuations. For example, in very hot conditions when energy

80This guide assumes the use of an RM Solar Filling Pump, no other methods are supported by RM Solar as they can often lead to excess air in the syste

81RM Solar provide the original instruction book from the manufacturer for each of the solar controllers supplied, however provided are the recommende

82Section 7 - Controller SetupP1T1COMT2N L ALAL1 2 3 4 5 6 7 8 9 10162 3 4 5 6 7 8 9 10Br Bl G O GyL N E 1 C 2 EL N E411 526 35 3Solar ControllerSolar

83Section 7 - Controller Setup1 2 3 4 5 6 7 8 9 10112 3 4 5 6 7 8 9 10Br Bl G O Gy Br Bl G O GyL N E L N E 1 C 2 E2015 16 1712 13 141 2 3 4 5 6S1 S2 S

84Section 8 - Commissioning & MaintenanceThe following steps are important when ensuring the system has been installed correctly and has been setu

85Product GuaranteeRM Solar Products are guaranteed by RM Solar Ltd as follows:Thermal Solar Panels (Performance) - S Class 20 Only 20 YearsThermal So

86SERVICE 1DATE:SERVICE 2DATE:ENGINEER NAME: ENGINEER NAME:COMPANY NAME: COMPANY NAME:TEL NO. TEL NO.COMMENTS: COMMENTS:SIGNATURE: SIGNATURE:SERVICE 3

8Section 3 - On Roof FramesOn Roof FramesThe on roof frames from RM Solar come in the following two styles, choosing the correct frame for your instal